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Olefins are widely applied in the manufacture of chemical and polymer products like detergents, and plastics. Steam cracking is the core leading technology for olefins production. However, due to energy transition, feedstock shift, emission reduction, a comprehensive analysis, prediction, control and integrated digital twin facility is required to optimize furnace performance and efficiency.

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To recognize the need for molecular management and carbon number level simulation, it is important to understand the nature of refining processes. The purpose of refinery naphtha processing units is to maximize octane barrels that can be blended into gasoline. Isomerization and dehydrocyclization reactions improve octane, with thermal cracking a side reaction that is minimized to prevent yield loss. A Petro-SIM site wide digital twin simulation model is an accurate representation of an asset over its full range of operation and its full lifecycle. It is a mirror of the actual plant in simulated mode, but with full knowledge of its historical performance and an accurate understanding of its future potential for profit improvement and emissions reduction.

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